ThinGap Custom Motor Design

Whether you need a new motor design or modifications to a standard motor, our team of motor specialists will create a solution that meets your application requirements. Our engineering team’s toolbox includes the leading CAD and motor simulation software, as well as a fully instrumented test lab. With our full range of engineering design and application services, we have created high quality special purpose products for a wide range of applications.

Chances are, we have already built a motor that meets your requirements. If not, our engineering team is available to develop your solution with the exact combination of speed, horsepower, torque and efficiency required without cogging or hysteresis torque.

• New product design engineering services
• Newly developed BLDC motor and part set designs for a wide range of efficiencies, speed, torque and horsepower
• Modular manufacturing process allows easy, quick and reliable modifications to standard products

 We specialize in the development and production of:

• Brushless Permanent Magnet Motors
• Generators

Our motor engineering department applies its suite of development tools to accurately determine and simulate the operating performance of all components, as well as the complete system, before any hardware is built.  We use a variety of commercial software packages including:

• SolidWorks for solid modeling and mechanical simulation
• JMAG for electromechanical and electromagnetic simulation
• MATLAB for numerical analysis and optimization
• LabView for testing and control

Once a design is finalized, individual components are fabricated and/or procured to exacting specifications and assembled in our prototype build department.

This department is outfitted with a variety of sophisticated equipment to support the build process including experimental winding, magnet magnetization, rotor balancing, magnet retention and press and shrink fit assembly.

Model Number		14010	14050	14090
Solidworks .STEP Files
Status		Final Testing	In MFG.	In Design, Forced Air Cooling
Continuous Values
Voltage	Vdc	330
Power	hp	24.3
	Kilowatts	18.1
Speed	rpm	7,500	6000	6000
Torque	ft-lb	12.8
	N-m	17.4
Current	amps	69.2
Peak Values
Torque	ft-lb	50
	N-m	68
Current	amps	220
Other Values
Power / Weight Ratio	hp/lb
	kw/kg
Kt	ft-lb/amp	.23
Ke	rpm/v	30.8
Resistance	ohm	.057
Magnets	Inner
	Outer	X
Windings	Wye
	Delta

Dimensions		14040	14050	14090
Rotor O.D.	inches	13.55	13.55	13.55
	mm	344	344	344
Rotor I.D.	inches	11
	mm	297
Rotor Inertia (no hub + shaft)	ft-lb-sec2	.18
	Kg-cm2	.24
Stator Hole I.D.	inches	10.75
	mm	279
Stator O.D.	inches	13.30
	mm	338
Shaft Diameter	mm
Hall Sensor - Thermistor Board Location
Axial Length	inches	3.7		7.9
	mm	93		201

Weights
	14010		14050		14090
	lb	kg	lb	kg	lb	kg
Rotor	17.1	7.8
Stator	11.3	5.1
Total Weight Rotor & Stator	28	12.7
Hub	12.8	5.8
Shaft
Mount w/Bearings
Total with Hub Shaft and Mount
Note: All Weights are approximate